What equipment does a 10tpd crude palm oil refining plant include and how much is the price?

In the edible oil processing industry, setting up a 10tpd (tons per day) crude palm oil refining plant requires a comprehensive understanding of the necessary equipment and their prices. Using Henan Glory Company as an example, this article will guide you through the essential crude palm oil refining equipment of 10tpd crude palm oil refining plant and provide insights into the price range, helping you make informed decisions for your business.

Machines Included in a 10TPD Crude Palm Oil Refining Plant

1. Palm Oil Degumming Equipment

(1) Function: Degumming equipment can remove gums and phospholipids from the crude palm oil. Gums can cause problems such as foaming during frying and reduced palm oil stability. By removing these impurities, the palm oil's quality and shelf - life are improved.

(2) Common Types: The most commonly used degumming method is acid refining. Generally, for a 10tpd crude palm oil refining plant, a separate degumming section is not set up. Instead, the degumming and deacidification purposes are completed in the same equipment as the alkali refining section.

Palm oil degumming and deacidification equipment

2. Palm Oil Deacidification Equipment

(1) Function: Deacidification equipment can reduce the free fatty acid content in the crude palm oil. High levels of free fatty acids can lead to an unpleasant taste and odor in the plam oil. Deacidification is crucial for producing high - quality edible oil.

(2) Common Types: The most common method is alkali refining, which uses caustic soda (NaOH) to react with free fatty acids, forming soapstock that can be separated from the palm oil. The palm oil deacidification equipment for this process usually includes a reaction tank, settlers and separation equipment.

3. Palm Oil Decolorization Equipment

(1) Function: Decolorization equipment can remove pigments from the palm oil, enhancing its visual appeal. Pigments can make the palm oil look unappealing and may also indicate the presence of other impurities.

(2) Common Types: Activated clay or activated carbon is commonly used in the crude palm oil decolorization process. The crude palm oil decolorization equipment typically consists of a decolorization tank, where the palm oil is mixed with the adsorbent material, and then a palm oil filtration system to separate the oil from the used adsorbent.

Palm oil decolorization equipment

4. Palm Oil Deodorization Equipment

(1) Function: Deodorization equipment can eliminate volatile compounds, including unpleasant odors and flavors, from the palm oil. This step is essential for producing edible oil that meets consumer expectations in terms of taste and smell.

(2) Common Types: Deodorization process is usually carried out under high - temperature and high - vacuum conditions. The crude palm oil equipment includes a deodorization tower, heat exchangers and vacuum systems to ensure efficient removal of unwanted compounds.

Palm oil deodorization equipment

5. Palm Oil Filtration Equipment

(1) Function: Filtration equipment can remove solid particles and any remaining impurities from the palm oil after each palm oil refining step. Filtration process ensures that the final product is clear and free from contaminants.

(2) Common Types: Vertical leaf filters play a key role in the crude palm oil refining process, particularly in the separation of adsorbents (clay/activated carbon) after decolorization. The three major advantages of efficient adsorbent interception, closed automatic slag discharge and significantly reduced residual oil rate directly guarantee the quality and economic benefits of refined palm oil.

Vertical leaf filter

6. Heat Conducting Oil Furnace

(1) Function: Heat conducting oil furnace can supply heat for the 10tpd crude palm oil refining plant. Many of the refining steps, such as decolorization and deodorization, require specific temperatures to be maintained for efficient operation.

(2) Characteristics: A heat conducting oil furnace should be able to provide stable and adjustable heat output. It needs to be energy - efficient to reduce operating costs and comply with safety standards.

Heat Conducting Oil Furnace

7. Steam Generator

(1) Function: Steam generator can produce steam, which is used in the palm oil deodorization process. Steam helps to strip away volatile compounds from the oil under high - vacuum conditions.

(2) Characteristics: It should be able to generate high - quality steam with the appropriate pressure and flow rate to meet the demands of the palm oil deodorization equipment.

Price of a 10TPD Crude Palm Oil Refining Plant

The price of a 10tpd crude palm oil refining plant varies greatly, depending on the types of crude palm oil refining equipment.

1. Batch Type Crude Palm Oil Refining Equipment:

Generally, batch type crude palm oil refining equipment is the most affordable option. For a 10tpd crude palm oil refining plant, the price can range from $30,000 - $60,000. This type is suitable for small - scale producers with lower production requirements and limited budgets. However, it requires more manual labor as operations are carried out in batches.

Batch type crude palm oil refining equipment

2. Semi-Continuous Crude Palm Oil Refining Equipment:

Semi - continuous crude palm oil refining equipment is more expensive than batch type ones. The price for a 10tpd crude palm oil refining plant can be in the range of $60,000 - $120,000. They offer a balance between cost and production efficiency, with some automated processes in later refining stages like decolorization and deodorization.

Semi-continuous crude palm oil refining equipment

In summary, investing in a 10tpd crude palm oil refining plant is a significant and potentially highly profitable investment. While the core crude palm oil refining equipment includes degumming, deacidification, decolorization and deodorization equipment, the final price is not predetermined. You should pay attention not only to the overall price, but also to the manufacturer's reputation, material quality, automation level and services such as installation, commissioning and training. If you have any needs in this regard, please contact Henan Glory Company (A manufacturer with more than ten years of experience in the production of crude palm oil refining equipment).